Captain RustGuard

A Product of the Future
A Product of the Future
Captain Steel has become a trendsetter in crafting products ahead of its time like the RustGuard TMT bar. It is a Fusion Bonded Epoxy Coated TMT Bar (FBE) manufactured for the first time in Eastern India by Captain Steel Pvt Ltd. We are equipped with a capacity of producing 50,000 MTPA of RustGuard TMT bar.
Captain RustGuard Reinforcement Bar in India
Technological Marvel
Technological Marvel
RustGuard TMT Bar is the latest breakthrough in the world of rebars, with an excellent rib pattern, ensuring a strong grip of concrete in RCC under fusion bonding conditions. A highly researched product from one of the finest TMT manufacturers in India, the RustGuard TMT bar is a technological marvel due to its epoxy coating specially created to provide complete protection against rust and corrosion.
Rust Guard TMT bars

Captain RustGuard

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Captain Steel has become a trendsetter in crafting products ahead of its time like the RustGuard TMT bar. It is a Fusion Bonded Epoxy Coated TMT Bar (FBE) manufactured for the first time in Eastern India by Captain Steel Pvt Ltd. We are equipped with a capacity of producing 50,000 MTPA of RustGuard TMT bar.

CSIL will ensure that the products are delivered within 10-12 days by CSIL authorized trade partner, only at the available pin codes. 

Free home delivery on a minimum purchase of Rs. 30,000 and above of any CSIL product and within 4 km from the assigned dealer outlet. Delivery charges are to be borne by the customer if the delivery location falls outside the limit mentioned.

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High-Quality Manufacturing Process
High-Quality Manufacturing Process
RustGuard TMT bar is manufactured using Fusion Bonded Epoxy Coating Technology, in which a metaloplast membrane is infused with the top molecular layer of the steel body making it chemically neutral to all normal acidic and basic conditions. It acts as an inhibitor to the actions of hard water, seals reaction sites and shuts out microporosity.
Long-Lasting Structures
Long-Lasting Structures
Captain RustGuard TMT bars offer the greatest strength while extending the construction’s lifespan. These fusion-bonded epoxy-coated TMT bars extend the longevity of structures in harsh, corrosive environments, as they are chemically neutral to all normal acidic and basic conditions, thereby rendering them ideal for large construction projects such as buildings, bridges, flyovers, dams, and highways, as well as for Individual House Builders (IHBs). Our epoxy-coated bars also appeal equally to construction projects in the private and government sectors.

Fusion Bonded Epoxy Coated TMT Bars have been the skeleton of strength for buildings and bridges around the world. Internationally it has been recognized as a symbol of longevity.

Our USP
Why Choose RustGuard
Our USP
Why Choose RustGuard
  • Made using the cutting-edge Fusion Bonded Epoxy Coating technology.
  • Protects structures against rust and corrosion.
  • Our epoxy-coated bars provide corrosion protection for concrete.
  • Unlike ordinary TMT rebars, there are no cracks or structural damages to the building.
  • These fusion-bonded epoxy-coated TMT bars do not require regular maintenance and upkeep.
  • Considered one of the best TMT bars for providing a strong foundation and a sturdy roof.

Handling Technique & Advantages

Extended Life of construction
Extended Life of construction
As the epoxy coating of Captain RustGuard TMT bar cuts off oxygen and water from the concrete, corrosion is near impossible. This, thereby extends the life of constructions. RustGuard TMT rebars increase the structural lifespan in corrosive situations.
Better Weldability and Stretchability
Better Weldability and Stretchability
High strength and ductility come from the fine-grain multiphase composite structure. The metaloplast membrane leads to better stretchability and toughness of the epoxy-coated TMT bars. Since the mechanical properties of the rebar remain unchanged, the inherent strength of the TMT bar is not compromised. Neither the outer surface, nor the inner surface is ruptured during bending operations and high thermal stability is maintained. This makes Captain RustGuard TMT bars easy to weld.

BIS Specification Vs RustGuard

ParameterBIS 13620:1993RustGuard
Bare Bar PropertiesAs per IS 1786:2008Conforming to IS 1786:2008
Coating Thickness100 to 300 microns175 to 300 microns
Coating Holiday6 Holiday /m (max)5 Holiday /m (max)
Coating Flexibility120 Degrees Bend using 10D120 Degrees Bend using 8D & 10D complying with BIS Specifications

Comparison between Normal Rebars Vs FBE (Epoxy) Bars

Standard TestingUncoated RebarsFusion Bonded Epoxy Coated Bars
Bureau of Indian StandardsIS 1786:2008IS 13620:1993
Rusting and CorrosionYesNo
Bond with ConcreteExcellentExcellent forever
FlexibilityExcellentExcellent forever
Coating ThicknessN.A.Excellent
Continuity of CoatingN.A.Uniform
Salt Spray TestAfter 45 days material found rusted and reduced in thickness100% rust-free and same thickness after 45 days of processing
Resistance to alkaline environmentSafe for some timeVery safe for a long time
Resistance to acidic environmentSafe for some timeVery safe for a long time
Impact TestN.A.Conforming IS 13620:1993

Don't take our word for it

I have been associated with Captain TMT for 6 years now. The quality of Captain 600EQR and Captain RustGuard is really excellent. Also, the Captain Support staff is really helpful and good. I am thankful to Captain TMT for being with us in our professional sphere.

★★★★★Ashesh Maity,

Civil Engineer, Digha Area

The quality of CAPTAIN TMT Bars is excellent and these rebars fit all types of reinforcements and designs. I am very much satisfied with the product since 2012 and always refer CAPTAIN TMT to my clients. To say that CAPTAIN offers the best bendability and strength is no exaggeration. As an Architect I personally like CAPTAIN RustGuard very much

★★★★★Sujan Kumar Mondal

Architect, Howrah

I chose Captain TMT because of easy availability; the product has a wide size range and is readily available at the dealer counter. The price of the product and quality is impressive and I am very happy with the choice of buying Captain TMT.

★★★★★Anil Tiwary,

Customer

I am a first time user of coated TMT bar for construction and honestly I am thoroughly satisfied with Captain RustGuard. It is easily available in my locality and the product gives complete peace of mind.

★★★★★Anuj Kumar,

Customer, Daltonganj

Captain RustGuard is really a unique and useful product. It is also easily available. We have approximately lifted 35 MT of RustGuard in the last 6 months.

★★★★★Amrit Kumar Gupta

ANMOL TRADERS, Palamau

It has been 6 years now that I have been associated with Captain Steel. Must say they come with very good schemes and definitely look at improving our business with their strategies. I am loyal to the brand and always recommend 600 EQR to all my customers.

★★★★★Mohammad Mohiddin

PLY CENTRE, Jagarnathpur, Jharkhand

It has been a wonderful association with Captain TMT for the last 7 years. Their support system is really impressive and I have never got stuck without any solution from team Captain. I have been able to grow my business along with Captain TMT.

★★★★★Sunil Kumar

Prasad Agency, Gumla, Jharkhand

My business association with Captain Steel is nearly for 4 years. All this while, I have benefited from their schemes, offers and their excellent sales and marketing support. The company has helped me in growing my business for the past few years and I recommend the brand to all my customers.

★★★★★Manoj Kumar Rakshit

Manoj Enterprises, Godda, Jharkhand

Frequently Asked Questions

It is called Rust Guard as this TMT bar provides complete protection from rust and corrosion due to its epoxy coating.

This is because the rib design protruding prominently on Rust Guard TMT bars ensures a strong grip with the concrete, especially in RCC constructions.

Yes. RustGuardTMT bars can be welded. After welding, a patch-up coating must be applied to the cut area. A complimentary patch-up coating is provided by Captain Steel on every purchase.

Yes. RustGuard TMT bars are flexible and can be bent.

Rust Guard TMT bars conform with BIS IS 13620: 1993 specifications.

No, please use a cutting machine or a hacksaw blade to cut Rust Guard rebars.

Please use a mandrel for bending Rust Guard reinforcement bars.

Rust guard TMT bars are manufactured in the following steps:

a. Surface preparation by shot blasting process

b. Heating of rebars (upto 240 degrees Celsius) by induction heating

c. Fusion bonded epoxy coating on rebars

d. Quenching of rebars

e. Testing of the fusion-bonded epoxy-coated TMT bars